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Driven Diesel 6.0L High Flow Banjo Bolt Kit

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OR if you know the Part Number you need, select from Options below.

2 Piece High Flow 6.0L Banjo Bolt Kit

Part Number: DD-60FS-BanjoKit-2
Availability: In Stock
Instructions: (Adobe Reader required)
Price: $59.95
This kit, which includes either (2) or (4) Brand New Driven Diesel T-303 Stainless Steel High Flow Banjo Bolts as well as new copper crush washers, directly replaces the stock restrictive banjo bolts in your 6.0L Powerstroke Diesel. The larger passages through the Driven Diesel 6.0L banjo bolts will reduce restriction and increase flow to the fuel rails, resulting in less turbulence in the fuel delivered to the injectors. While no specific economy or performance claims are made, some vehicles may experiences improvements from the reduction in turbulence caused by the OEM bolts.

When used in high performance applications, the Driven Diesel Banjo Bolts provide improved support for larger injectors or other horsepower modifications.

Driven Diesel High Flow Banjo Bolt Features:
• Custom Machined Stainless Steel Construction
• Significantly Larger / Chamfered Side Passages
• Larger Center Passage (compared to standard 12mm fittings)
• Undercut at the Base for Maximum Fuel Flow
• Includes New Copper Sealing Washers
• Full Color Installation Instructions

NOTE: These Banjo Bolts ARE INCLUDED in our full 6.0L Regulated Return Kit. If you are ordering our complete Regulated Return Kit, you DO NOT need to order these separately!

CARB NOTE: Installation of these direct replacement Banjo Bolts has no impact on fuel pressure or the amount of fuel injected into the cylinder (all controlled by the PCM), and will not directly affect fuel economy, horsepower or emissions. As such, this product is Legal for Sale and Installation in California as a direct replacement part that is not subject to CARB approval.

Customer Reviews

(5.00)stars out of 5
# of Ratings: 1
1. on 2/3/2014, said:
5 stars out of 5
I purchased this product (2 bolts required for stock 2005 6.0 PSD) and had my local Ford dealer install them when they were doing my head bolts and gaskets. They are significantly superior to the stock bolts. After seriously considering the goals I have for my truck (longevity and reliability being at the top), I decided later to go with a Driven Diesel regulated return fuel kit - which includes and requires 4 of these banjo bolts and 8 copper washers. My dealer said they had not installed a regulated return kit before, but took a look at the instructions and said they could do it in 4-6 hours at a discounted rate of $75 per hour. I then determined to do it myself. This is rated as a "difficult" install - to which I would definitely agree unless the engine was pulled ;-) Because I had 2 new banjo bolts and 4 copper washers to begin with and a full set of 4 bolts and 8 washers came in the kit, I had some extras. The extra washers came in handy, as they are often difficult to place and I admit I lost one or two of them. Though the regulated return install took me more than 6 hours (would be easier without a second alternator or with the engine pulled), I am glad I did it myself. After seeing everything myself and putting my own hands on it, there is no denying that this is the way the truck should have come from the factory. This is truly one of those upgrades that makes me smile on the inside. It's not anything flashy. It won't draw any attention as you drive down the road, but I believe it will allow you to drive down the road further, more reliably and with lower repair costs than the guy next to you.
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Frequently Asked Questions

Driven Diesel 6.0L High Flow Banjo Bolt Kit fits the following vehicle(s):

  • 2003 Ford E250/350 Van 6.0L
  • 2004 Ford E250/350 Van 6.0L
  • 2005 Ford E250/350 Van 6.0L
  • 2006 Ford E250/350 Van 6.0L
  • 2007 Ford E250/350 Van 6.0L
  • 2008 Ford E250/350 Van 6.0L
  • 2009 Ford E250/350 Van 6.0L
  • 2010 Ford E250/350 Van 6.0L
  • 2003 Ford Excursion 6.0L
  • 2004 Ford Excursion 6.0L
  • 2005 Ford Excursion 6.0L
  • 2003 Ford F250/350 Super Duty 6.0L
  • 2004 Ford F250/350 Super Duty 6.0L
  • 2005 Ford F250/350 Super Duty 6.0L
  • 2006 Ford F250/350 Super Duty 6.0L
  • 2007 Ford F250/350 Super Duty 6.0L
  • 2003 Ford F450 Super Duty 6.0L
  • 2004 Ford F450 Super Duty 6.0L
  • 2005 Ford F450 Super Duty 6.0L
  • 2006 Ford F450 Super Duty 6.0L
  • 2007 Ford F450 Super Duty 6.0L
  • 2003 Ford F550 Super Duty 6.0L
  • 2004 Ford F550 Super Duty 6.0L
  • 2005 Ford F550 Super Duty 6.0L
  • 2006 Ford F550 Super Duty 6.0L
  • 2007 Ford F550 Super Duty 6.0L
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